Products for Earthing and EMC Applications

HELUKABEL has new cables and accessories for earthing and EMC applications for the automotive industry in its product range. Find out here.

Products for Earthing and EMC Applications

1. Understanding grounding (earthing)

Products for potential earthing concept

1.1 What is grounding?

Grounding (earthing) is the process of connecting electrical equipment or power systems to the earth through a conductor or grounding system to ensure safety and operational stability. Grounding protects people and equipment from the risks of electric shock or damage caused by leakage currents. In addition, grounding plays an important role in stabilizing voltage and reducing electromagnetic interference within the system.

Common materials used for grounding include copper, galvanized steel, or high-conductivity alloys. Grounding systems are widely applied in residential, industrial, and power distribution projects, in compliance with technical standards such as IEC, IEEE, or TCVN (Vietnamese Standards).

1.2 Importance of grounding

Grounding is one of the most critical factors in the design and operation of electrical systems, ensuring safety for both humans and equipment. A proper grounding system provides a safe path for leakage currents or unwanted fault currents to dissipate into the earth, thereby reducing the risk of electric shock, fire, and equipment damage.

Furthermore, grounding helps stabilize voltage levels in the system, protecting sensitive electronic devices against overvoltage phenomena such as lightning strikes or abnormal voltage fluctuations. A well-designed grounding system also reduces electromagnetic interference (EMI), ensuring reliable performance of electrical equipment and communication systems.

An earthing cable (grounding cable) is a type of electrical conductor designed to connect electrical equipment, power systems, or circuits to the grounding system

2. What is an earthing cable?

An earthing cable (grounding cable) is a type of electrical conductor designed to connect electrical equipment, power systems, or circuits to the grounding system. The main purpose of an earthing cable is to provide a safe path for leakage currents or unwanted fault currents to flow into the earth, thereby protecting people and equipment from the risks of electric shock, fire, or damage due to overloads.

Earthing cables are typically made from highly conductive and durable materials such as copper, aluminum, or galvanized steel, ensuring excellent conductivity and corrosion resistance in harsh environments. According to international standards, earthing cables are usually identified by a green-and-yellow striped insulation, making them easy to distinguish within an electrical installation.

The installation of earthing cables is a mandatory requirement in both residential and industrial projects, in compliance with technical standards such as IEC 60364, IEEE 80, or TCVN 4756. An effective grounding system not only ensures electrical safety but also helps stabilize voltage levels and minimize electromagnetic interference (EMI).

Grounding and equipotential bonding are becoming increasingly important in industrial applications. This is because more machines and systems are now operating in close proximity, causing their electromagnetic fields to influence one another. To prevent disruptions caused by electromagnetic compatibility (EMC) issues, HELUKABEL provides a wide range of solutions that allow you to easily implement a reliable grounding and equipotential bonding system while minimizing installation effort.

3. Products for Earthing and EMC Applications

3.1 CU-Earthing Strap

  • For EMC applications (interference elimination)
  • Rounded contacts
Material:Technical data:
  • Tinned copper
  • Temperature range: -20°C / +125°C
  • Individual wire thickness: 0.2 mm
  • Contacts made of seemless pressed ferrules
Application areas:Note:
  • Automotive industry
  • Robotics
  • Control cabinet construction
  • Available in other lengths and sizes upon request
Earthing Strap

3.2 Stranded Copper Wire

Structure:Application areas:
  • Tinned copper conductor, acc. to DIN VDE 0295 class 2, multistranded
  • Tinned copper conductor, acc. to DIN VDE 0295 class 5, finely stranded
  • Minimum bending radius: fixed installation, 6x outer Ø
  • For earthing machines / equipment with corrosion protection
  • Protective equipotential bonding in CBN ring-conductor systems in the automotive industry, for example
  • CBN = common bonding network
  • Stranded construction improves mechanical properties: more flexible, consistent diameter, and compact structure
stranded copper wire

3.3 ADI Wire End Ferrules, insulated, DIN 46228, CSA /US

Properties:Material:
  • Prevents dismantled wires from fraying
  • Funnel-shaped plastic collar
  • Easier to slide onto the wires
  • Colour code acc. to DIN, ZF, and Telemecanique
  • Ferrules: copper, tinned surface
  • Insulating collar: polypropylene
Technical data:Note:
  • Temperature range: up to +105°C, short term: up to +120°C
  • Sizing by conductor cross-section according to DIN 46228: up to 50 mm² according to nominal size and DIN colour code - no standard over 50 mm²; Sizing according to specifications possible.

Profinet cable

3.4 HELUCHAIN PROFINET 24V POWER PVC /+ FE PVC

Technical data:Properties:
  • PROFINET-conforming, highly flexible, PVC drag chain cable acc. to DIN EN 60445 (VDE 0197).
  • Temperature range: flexing 0°C to +90°, fixed installation -30°C to +90°C
  • Nominal voltage: U0/U: 300/500 V
  • Minimum bending radius: flexing 12x cable Ø, fixed installation 4x cable Ø
  • Drag chain compatible: max. travel distance 10 m / max. speed 3 m/s, max. acceleration 3m/s²/ max. cycles 2 million
  • Free from: silicone, cadmium, paint-wetting impairment substances
  • Resistant to: most oils
Application areas:In dry / damp rooms (not for outdoors)
PROFINET-conforming, highly flexible, PVC drag chain cable
In the automotive industry for measurement and control systems with frequent lifting and bending stress
Machine and tool construction
Permanently moving machine parts
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