HELUCHAIN ethernet and bus cables: High-end solutions in drag chain

For reliable data transmission in industrial applications, even with tight bending radii and long travel distances, HELUKABEL has the perfect solution with its new HELUCHAIN bus cables. With their particularly abrasion-resistant TPE sheath, these cables are especially optimised for use in dynamic drag chain applications and are available for all common bus systems.

1. Ethernet and bus cables – Essential components in industrial automation

Bus cables and Ethernet cables are essential components in industrial automation systems.

In industrial automation systems, industrial ethernet and bus cables play a crucial role, especially when installed in drag chains, where the following conditions are common:

  • High acceleration
  • High movement speeds
  • Tight bending radii

In addition, these cables are continuously subjected to mechanical stresses such as:

  • Repeated bending at small radii
  • Dynamic tensile forces
  • Friction with surrounding components

Over time, these factors can lead to cable damage, resulting in localized disruptions and inconvenient production downtimes.

Learn about Ethernet cables and their role in industrial communications

2. Characteristics of HELUCHAIN ethernet and bus cables

HELUCHAIN cables ensure stable and accurate data transmission signals.

HELUCHAIN cables ensure stable and accurate data transmission signals.

This is why HELUKABEL developed its HELUCHAIN bus cables - a solution specifically designed for these demanding applications.

2.1 TPE sheath – Optimal solution for drag chain

These cables have an especially robust outer sheath made of thermoplastic elastomer (TPE) which is exceptionally resistant to:

  • Abrasion

  • Chemicals

  • And extreme temperatures.

A screen with a high degree of coverage and flat braid angle provides reliable protection against EMC interference.

2.2 TPE pressure-extruded inner sheath – Withstanding millions of bending cycles

Even the inner sheath of HELUCHAIN cables is made of TPE, which is extruded under pressure. This means:

  • The cores inside are guided with precision
  • Preventing internal deformation such as corkscrews
  • The individual components of the cable are held in place

As a result, they provide long-term stable and high-quality transmission.

With a minimum bending radius of 7.5 x d, these cables achieve a lifespan of at minimum 5 million bending cycles. Laboratory tests even show excellent data transmission at notably smaller radii. This makes them an ideal solution for highly-dynamic machines—for example in material handling and conveyor technology, or in the assembly of circuit boards.

HELUCHAIN  ethernet and bus cables can be combined with connectors and cable accessories to create various levels of assembly.

HELUCHAIN ethernet and bus cables can be combined with connectors and cable accessories to create various levels of assembly.

2.3 Wide range of bus cables – Suitable for global market

HELUCHAIN bus cables are available ex stock for a wide range of common industrial communication standards , including:

  • PROFINET
  • PROFIBUS
  • Industrial Ethernet up to CAT 7
  • CAN-Bus

Thanks to their UL certification, HELUCHAIN cables are fully suitable for the North American market, making them particularly ideal for export-oriented machine and equipment manufacturers.

As a complete systems supplier, HELUKABEL also offers:

  • Cables fully pre-assembled with appropriate connectors

  • And even as part of complete, installation-ready drag chain systems

3. Our HELUCHAIN ethernet and bus cables

3.1 HELUCHAIN® Industrial Ethernet TPE​ cables

The HELUCHAIN® Industrial Ethernet TPE cables are for applications with long travel distances and the highest requirements for acceleration, abrasion resistance, and minimum bending radii. Has an extended functional temperature range while moving of -35°C to +90°C.

Nominal voltage VDE125 V
Nominal voltage UL/CSA1000 V
Conductor19 wires
InsulationPP
Outer sheathTPE
DiameterAWG 22-26
Sheath colorIndustrial Ethernet: purple Profinet: green

3.2 HELUCHAIN® BUS TPE​ cables

HELUCHAIN® BUS TPE with inner sheath is the best solution for the highest demands for long travel distances, acceleration, abrasion resistance, and minimum bending radii in drag chains. The material exhibits exceptional oil resistance, coupled with a UL approval for 90°C.

Nominal voltage VDE125 V
Nominal voltage UL/CSA1000 V
Conductor19 wires
InsulationPP
Outer sheathTPE
DiameterAWG 20-24
Sheath colorPurple

If you still have any concerns or questions, don't hesitate to reach out to HELUKABEL Vietnam's engineering team promptly for detailed assistance.

Contact Information HELUKABEL Vietnam

HELUKABEL Vietnam
905 Nguyen Kiem Street, Hanh Thong Ward, Ho Chi Minh City, 700000, Vietnam
Phone: +84 28 77755578
Email: info@helukabel.com.vn
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