Overview of HELULIGHT industrial LED lighting systems

An important factor when equipping machinery is selecting the right lighting system. A well-designed lighting solution not only improves visibility in the workplace but also enhances operational safety and efficiency.

With the new HELULIGHT brand, HELUKABEL offers intelligent, high-performance, and durable lighting solutions for a wide range of applications. Whether for industrial machines and systems or for ergonomic workstations, all of these options are now part of our product portfolio.

You can benefit from our many years of experience in electrical connectivity technology as well as in the practical development of LED lighting systems. All our products embody “Made in Germany” quality, featuring robust construction and state-of-the-art technology - perfectly optimized to meet the most demanding requirements in industrial environments.

3.1 HELULIGHT Solid40 – Maximum resilience in harsh environments

The HELULIGHT Solid40 was specifically developed for extreme conditions. It is ideal for use in machine tools and harsh production environments. Its rugged housing with ESG safety glass provides reliable protection against coolants, oils, and dust. High-performance LED technology delivers uniform, stable illumination for medium-sized work areas.

With its cascadable design and multiple flexible mounting options, integrating the Solid40 into any machine system is quick and straightforward. Whether working with metal or wood, the Solid40 stands out for exceptional durability, long service life, and outstanding light performance.

Key advantages:

• IP67 protection standard, oil and metal dust resistant
• ESG safety glass combined with anodized aluminum (anodizing technology creates a very hard coating on the aluminum surface)
• Cool white light (5,700 K) with an efficiency of up to 160 lm/W
• UL certified, dimmable, and daisy-chainable

3.2 HELULIGHT Classic – The proven, all-around light for mechanical engineering

The HELULIGHT Classic is our most versatile machine luminaire and is ideal for standard applications in machine and plant engineering. It provides the highest level of flexibility thanks to its variability (white light, RGB, RGBW, PRO) and adjusts to any number of installation situations thanks to its rotatable console.

The Classic Series is especially popular for packaging and wood processing machines, as well as in industrial automation. With IP54 protection, dimmable light technology, and simple cascadability, it fulfils every requirement for reliable workplace lighting.

Key benefits:

• Large variety of models for individual applications
• Robust construction & flexible installation system
• High light output with a slim construction
• UL certified, IP54, rotatable, and dimmable

Color has become a universal language for status indication in the mechanical engineering industry. Traditional signal towers remain a common solution for displaying machine status, but the trend is shifting toward integrating status indicators directly inside the machine or on the front panel. This approach not only enhances process reliability but also creates a clear visual highlight.

HELUKABEL signal lights use white LEDs combined with RGB chips featuring extremely low binning tolerances, ensuring minimal color-temperature variation and uniform light distribution.

In addition to basic status indication, we also offer individually controllable RGB chip solutions for visualizing process progress or providing intuitive optical guidance for operators.

4.1 HELULIGHT Smart Process – Plug-and-play intelligent process visualization

With HELULIGHT Smart Process, machine and system statuses are visualized quickly and clearly. Individually controllable RGB LEDs can be programmed in sequence to indicate fill levels, temperature changes, or process progress, making machine monitoring simple and highly intuitive.

Thanks to its analogue 4–20 mA interface, Smart Process is compatible with nearly all common control systems. Color and brightness settings are stored in the integrated memory, so configurations are retained even after power-off.

Whether installed inside the machine housing or externally, these signal lights provide a smart, efficient solution for real-time process visualization.

Key benefits:

• Plug-and-play solution: quick and easy integration
• Flexible customization of color and brightness
• Compatible with most control systems
• Durable aluminum housing, IP40, UL certified

4.2 HELULIGHT Static – Compact, glare free, efficient

The HELULIGHT Static delivers powerful illumination with minimal glare. Its flat, rigid, fitted construction makes the glare-free lighting of workstations possible, especially where space is limited.

Its back-mounting using slot nuts and standardised LED technology make the Static an ideal solution for applications requiring moderate protection, e.g., in packaging technology or in automation.

Key benefits:

• High light output, minimal glare
• Compact, flat construction
• Back-mounted using slot nuts
• IP40, dimming via PWM, UL certified

4.3 HELULIGHT Dual – One system, two functions

The HELULIGHT DUAL uniquely combines machine illumination and status signaling in a single fixture, creating a one-of-a-kind solution in the market. Its intelligent bicameral design allows for the simultaneous lighting of the machine's interior, as well as the visual representation of the machine status - all without disruptive light interruptions

The Dual series is ideal for applications that demand space savings and reduced wiring and installation effort, making it the perfect choice for complex systems with high information requirements.

Key benefits:

• Simultaneous lighting and signaling
• High uniformity of light and color
• Reduce installation effort
• IP54, dimmable, 24 VDC, UL certified

The HELULIGHT Workplace LED luminaire is specifically engineered for work areas that demand optimal ergonomics. Its prismatic covering achieves a glare value URG19, delivering comfortable, eye-friendly illumination - ideal for assembly lines, inspection stations, and laboratories.

The luminaire is steplessly dimmable and can save your preferred brightness thanks to its memory function. Cascadability, ease of installation, and high energy efficiency round out the profile of this modern workplace luminaire.

Key benefits:

• Compliant with UGR19, reduces glare and eye strain
• Memory & continuous brightness adjustment
• Integrated T-nuts for flexible installation
• 230 V connection, GST18, IP40, made in Germany

With the increasing complexity and high level of personalization in modern machinery, the technical and design requirements for systems and their components are becoming ever more demanding. However, standard industrial LED luminaires sometimes cannot fully meet specific mechanical, optical, or interface needs. That’s why customized solutions are essential to address the unique demands of each application.

Our strength lies in delivering a comprehensive, tailor-made solution that fulfills all these requirements. By leveraging our broad product portfolio and many years of engineering experience, we help you save both time and cost without the need for a completely new development.

The HELULIGHT product range is continuously expanding to cover more industries and specialized applications. We are already planning new product lines to provide innovative, practical, and efficient lighting solutions.

FAQ: Frequently asked questions about industrial lighting solutions